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Tune-up and Engine Specs of My Harley Davidson Cart

Harley Tune Up Specifications:

Point Gap for 1963 to 1981 = .022"-.024

Point Gap for 1982 to 1985 = .015"-.016"

Spark Plug Gap:

1963 to 1970 = .040"

1971 to 1981 = .025"

1982 to 1985 = .040"

1986 to 1989 = .025"

1990 to 1995 = .035"

1996 to 2004 = .030"


Harley Davidson Engine Specifications for 1963 to 1981 two cycle engine:

Cylinder to Piston Clearance = .006" to .007"

Piston Ring End Gap = .007" -.017"

Piston Diameter is approximately 2.739"

IMPORTANT NOTE: Always bore cylinder with the piston on hand to insure a proper fit due to piston diameter inconsistencies.


Torque Specs:
Cylinder Head Bolts: 17-21 ft/lbs (2.4-3.0 kgm)

Crankcase Bolts: 9-11 ft/lbs (1.3-1.5 kgm)

Axle Nut, 1976 and older: 50 ft/lbs (7.0 kgm)

Axle Nut, 1977 and newer: 100 ft/lbs (14 kgm)


Oil Specs:
Use 1.5 ounces of any good quality two stroke oil to one gallon of gas.

Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. gear lube.

Use 75/90 wt in the differential.


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