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Club Car Tune-up & Engine Specs


Club Car Tune-up and Engine Specs

1984 to 1991 Club Car 341cc KF-82 Engine

Standard Bore: 3.15 in. (80mm)
Piston to Cylinder Clearance: .010 in.
Bore Taper (top to bottom): .006 in.
Bore Out of Round: .001 in. 
Ring end Gap (all): .006 in. 

Piston Pin to Piston Clearance: .002 in.
Connecting Rod Big End Side Play: .020 in.
Standard Crank Pin: 1.259 in.  
Crank Pin Wear: .002 in.
 

KF-82 Valve Lash Specs

Valve clearance for both intake and exhaust is .004 to .008 cold.
Check with engine at TDC of compression stroke, make sure both valves are closed.
To adjust first check your clearance
Tappet caps come in sizes .106, .114, .124, .134, .144.
NOTE: To get the caps off you have to remove the cylinder.

KF-82 Torque Specs

Cylinder Bolts: 16-18 ft lbs
Connecting Rod Bolts: 29-30 ft. lbs.
Flywheel Nut: 60-65
ft lbs
Spark Plug: 15-20
ft lbs
Crankcase Bolts: 14-16
ft lbs
Cylinder Head Shroud: 8-10
ft lbs
Engine Mounting Nuts: 25-30
ft lbs


1992 & Newer Club Car FE290 Engine
 
Standard Bore: 2.9949 in. (76.070mm)
Piston to Cylinder Clearance: .010 in.
Bore Taper (top to bottom): .006 in.
Bore Out of Round: .0022 in. max
Ring end Gap (top & second): .047 in. max

Piston Pin to Piston Clearance: .0023 in. max
Connecting Rod Big End Side Play: .013 in. max
Standard Crank Pin: 1.3954 in. (35.444mm)
Crank Pin Wear: .002 in.

FE290 Tune-up Specs

Valve Clearance: .12mm (.0047"
)
Plug Gap: .028"-.031"
Ignition Coil Air Gap Standard.: .3mm (.012")
Air Gap Adjustment Range: .25mm-.4mm (.010"-.016")

FE290 Torque Specs

Cylinder Head Bolts: 18 ft lbs
Connecting Rod Bolts: 15 ft. lbs.
Flywheel Nut: 63
ft lbs
Spark Plug: 17
ft lbs
Crankcase Bolts: 23
ft lbs
Fan Retaining Plate: 7.2
ft lbs
Fan Housing: 7.2
ft lbs
 
 

1995 & Newer Club Car FE350 Engine

Standard Bore:
3.2703 in. (83.067mm)
Piston to Cylinder Clearance: .010 in.
Bore Taper (top to bottom): .006 in.
Bore Out of Round: .0022 in. max
Ring end Gap (top & second): .047 in. max

Piston Pin to Piston Clearance: .0023 in. max
Connecting Rod Big End Side Play: .013 in. max
Standard Crank Pin: 1.4742 in. (37.444mm) 
Crank Pin Wear: .002 in.


 
FE350 Tune-up Specs

Valve Clearance: No Valve Adjustment Neccessary
Plug Gap: .028"-.031"
Ignition Coil Air Gap Standard.: .3mm (.012")
Air Gap Adjustment Range: .25mm-.4mm (.010"-.016")


FE350 Tune-up Specs

Cylinder Head Bolts: 18 ft lbs

Connecting Rod Bolts: 17 ft. lbs.
Flywheel Nut: 101
ft lbs
Spark Plug: 17
ft lbs
Crankcase Bolts: 23
ft lbs
Fan Retaining Plate: 7.2
ft lbs
Fan Housing: 7.2
ft lbs
 
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