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E-Z-GO Tune-up and Engine Specs

E-Z-Go Tuneup And Engine Specs

Print It And Go

Need a quick PDF printout of this chart to take to the garage? Click below to print a PDF of this file and take it mobile

E-Z-GO Engine Specs

1971 to 1975 Two Cycle (1PG) 175cc Engine:

Cylinder Bore: (62mm) 2.4409"
Piston to Cylinder Fit: .004-.006 in.
Ring End Gap: .010-.016 in.
Point Gap: .015-.017
Plug Gap: .028-030
Timing: 20 degrees before top dead center.

 
1976 to 1988 Two Cycle (2PG) 244cc Engine


Cylinder Bore: (72mm) 2.8350-2.8357"
Piston to Cylinder Fit: .004-.007 in.
Ring End Gap: .010-.016 in.
Head Bolts: 20-22 ft. lb.
Cylinder Nuts: 24-28 ft. lb.
Spark Plug Gap: .028-.035 in.
Points (New): .015 in.
Points (Used): .013 in.

Oil to Gas Mixture: 1 ounce oil to 1 gallon gas
Rear Axle Capacity: 10 ounces of SAE 30


1989 to 1993 Two Cycle
(3PG) 244cc
Engine

Cylinder Bore: (72mm) 2.8350-2.8357"
Piston to Cylinder Fit: .0012-.0018 in.
Ring End Gap: .008-.016 in.
Head Bolts: 20-22 ft. lb.
Cylinder Nuts: 24-28 ft. lb.
Spark Plug Gap: .030 in.
Oil to Gas Mixture: 1 ounce oil to 1 gallon gas
Rear Axle Capacity: 10 ounces of SAE 30


1991 to 1995 Four Cycle 295cc Engine

Cylinder Bore: (64mm) 2.519-2.520"
Piston to Cylinder Fit:
Ring End Gap: .008-.016 in.
Head Bolts: 16-19 ft. lb.
Connecting Rod: 12-14 ft. lb.
Crankcase Bolts: (6mm) 5-7 ft. lb. (8mm) 12-13 ft. lb.
Fan Hub: 43-47 ft. lb.
Valves (Cold): .003"
Plug gap: .030 in.
Rear Axle Capacity: 40 ounces of SAE 30


1996 & Newer Four Cycle 350cc Engine

Cylinder Bore: (67mm) 2.6378-2.6385"
Piston to Cylinder Fit: 2.636-2.637 in.
Ring End Gap-Top & Middle: .006-.012 in.
Ring End Gap-Oil: .004-.024 in.
Head Bolts: 16-19 ft. lb.
Connecting Rod: 12-14 ft. lb.
Crankcase Bolts: (6mm) 5-7 ft. lb. (8mm) 12-13 ft. lb.
Fan Hub: 43-47 ft. lb.
Valves (Cold): .004"
Plug gap: .030"
Rear Axle Capacity: 40 ounces of SAE 30
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